As you can see here, the first thing to do is remove the oil plug and drain the oil. Mix the JB Weld. Prev ... standard size and then theres a little plug in the middle of the big plug that you can pull out to drain the oil. Of course you would just replace the plug since it’s inexpensive, but repairing the oil pan is key. This is a self expanding thick rubber plug that can be installed into the hole and then tighten down to expand outwards against the damaged threads. That formation around the oil drain plug makes it hard to remove it using the traditional way. This allows you to lay the rubber hose into the drain pan. Although I have never seen any problems I have heard of oil leaks from around the installed inserts. The molecules mix with the dirt in the engine coming from comb… Purchase a plug with the exact same mm size and a larger pitch that is self tapping. Sheesh, way to go pal. Copyright © 2021 Car Repair Information From MasterTechMark. I participate in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to amazon.com. Try turning the oil pan drain plug. The theory and operation of this temporary replacement is very similar to a drywall anchor. The oil pan is likely made of thin aluminum and will strip very easily. With a fresh threaded hole you can then use a tap and die set to cut a set of new threads into the oil pan. I stopped but the damage was done. (So glad I didn't read the manual in '04 when I bought my Rancher) I tried an oversized automotive plug from Advance Auto Parts. Enclosed Trucks: What’s the Best Way to Ship a Car Direct? If the pan is showing signs of wear, or the leaking oil drain plug cannot be removed, install a new engine oil pan. Use a self-expanding universal rubberized oil drain plug. * Why Tradebit Car Manuals? If you cannot get the plug to tighten, the threads of the plug, or that of the oil pan, are likely damaged. College kid next door uses it to get back and forth to school. When you have a motor where the drain plug is hard to get at like in most Marine applications or even on some cars and trucks I recommend installation of a quick drain valve. Screw in the oil drain plug and tighten it up against the oil pan. Cash for Cars: How Much Money Do You Get If You Junk a Truck? It was Standard! So after I drain the oil I figured I would stay with it since it worked. After performing well over 2000 oil changes I think I have seen it all as far as things that can go wrong with this simple service. So when I went to drain the first start up oil on the 300. 2001 Hyndai Elantra. FYI, the stock Polaris drain plug is metric (12mmx1.5). But it isn’t the best solution for oil drain plugs. This however is only a temporary fix. These parts can be expensive depending on the model of vehicle. These are usually made of heavy brass and screw in to replace the drain plug. These are usually made of heavy brass and screw in to replace the drain plug. Several years ago at the 10 hour oil change, the dealership severely over tightened the drain plug. Exert more pressure on the plug and it will eventually come loose. Another alternative is to just replace the drain plug with an inexpensive rubber drain plug you can purchase at any auto parts store. The threads didn't hold at all this time. Be careful not to over-tighten; you only need to snug it up. The first one is an oil pan repair kit. Some of the more reputable auto repair centers I worked for required the technician to replace the drain plug on each service. in Auto Repair Information. It never leaked. Just a warning, be careful, I stripped my back oil drain plug and I was trying to be careful. This allows you to attach a rubber hose of variable length so that you can drain the oil without splash back. This was a good business decision and reduced comebacks. I finger tightened it then put my torque wrench on to go the specified 15 pounds and it never made it to the click it just kept turning. The sludge forms around the drain plug because the oil in the engine has exceeded its oil change time. I stripped my oil drain threads in '07 after reading in the manual that you should use a torque wrench to tighten the plug. Reattach the wire to the oil level sensor. If you find yourself in this position you’ve got 2 options: Stripped Oil Pan Drain Plug Repair: Replace the oil … Why Pay More for Your Car Air Conditioning Repair? As you feel the drain plug begin to loosen, wedge a flathead screwdriver between the plug and the oil pan to pry it out. This is a 2013 650 Can Am Outlander Max XT. Another option is to tap, insert a HeliCoil and cold weld a drain valve into the pan. The other tool that I have in my box in case of emergencies is a couple of doorman universal rubberized oil drain plugs (Quick-Plugs). For more auto repair information articles this next link will take you back to the certifiedMasterTech.com blog. It still worked though, and I never changed it, although I wanted to. The focus of this article will be on oil drain plugs and how to solve some of the most common problems associated with them during oil changes. Now it’s just as common to see a severely damaged hole in the oil pan as it is to come across damaged threads on the plug itself. If your best efforts fail, you’ll have to replace the whole pan. I have seen damaged oil drain plugs ever since I first got into the auto repair business in 1984. Labor can also be expensive depending on the year, make and model. I filled the sump 2 quarts at a time while checking for leaks at the drain bolt, oil sensor, and steel gasket. This meant a whole new series of problems associated with a stripped oil drain plug. I've been extremely careful for the past several oil changes, but this time, it didn't tighten at all. Obviously, it’s best to be careful and avoid damage in the first place. Install the new drain plug and copper washer to at least 23Nm (17lb/ft). Largest I have is a twelve/twenty. I drove it 90,000 miles like that, changing oil every 2,500 miles. This will only last for a few oil changes before the pan strips again. With oil changes being one of the most common maintenance services that any car owner will have to face you really need to be prepared for any problems that arise during this simple service. Here’s why. So I picked up a new bike today. In some cases threads are not provided all the way up the shaft of the drain bolt. All Rights Reserved. But as time went on we started to see the quality of the steel oil pan start to tumble as auto companies used cheaper and thinner parts to save money and reduce weight. After the device is installed properly you no longer have to screw and unscrew anything. This method works for most applications. Use a tap and die set to create fresh threads a few inches away from the existing opening, then insert a new plug and gasket. Remove the drain plug and take it to an Auto Parts store and have them check the size in mm and then tell them to check the pitch. Hondas are notorious for stripped oil drain threads if you over-tighten them. Remove … The main reason why an oil drain plug gets stuck is due to sludge. Use grease on your tap to collect small peices of metal. Back then most of the damage would be taken by the softer drain plug instead of damage occurring to the threaded hole inside the heavy steel pan. Open-Air vs. At the very bottom I will include some of the tools and replacement parts that are mentioned. Yamaha warrior 350 stripped oil drain help stripped oil drain hole your atv won t move when in gear the raptor 700 stripped drain plug repair stripped oil drain bolt raptor 700 why How To Fix Stripped Oil Plug Thre Motorcycle Atv Car Usa Auto ToolsOil Drain Plug Stripped Kawasaki Atv ForumStripped Oil Drain Plug… Read More » Has anyone rethread it and used a bigger plug? Then they took this a step further and started using stamped aluminum oil pans. 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I have done this repair several times and never had any problems. You then torque it to 15 ft/lbs and never have a leak or stripped threads. If you pay someone else to change your oil, be sure and tell them to leave the fiber washer in place and not to install an aluminum washer. The old opening will need to be sealed. You drill the stripped threads out, tap threads into the new hole, then thread in the heli-coil. Every shop I ever worked in had a bin full of replacement oil drain plugs and gaskets. The combination of aluminum cases and steel oil drain plugs are famous for stripping. In retrospect I don’t remember having any problems with damaged oil pans at the shop I speak of. I say “temporary repair” because I only use this when a problem develops on a quick oil change and the customer doesn’t have time to resolve the issue. CertifiedMasterTech now offers Tradebit’s entire inventory of car repair manuals. The next oil change, I barely got the drain plug loose. Without fear I might add. I pulled out a wired bolt. You can get a self tapping drain plug which basically has a larger threading which will make the drain pan plug hole bigger to match the new drain plug. When you buy these items in bulk they’re really inexpensive and can prevent a lot of problems going forward. * Find your motorcycle manual Told him I'd help if I can. * Find your car manual IF THIS VIDEO HELPED YOU OR SOMEONE ELSE, CLICK HERE TO DONATE SO I CAN CONTINUE TO SHARE VIDEOS. Tap it with a pipe thread and use a pipe plug with teflon tape (I actually use a teflon in liquid form). Car Repair Information From MasterTechMark, The personal auto repair blog of a car mechanic, By Mark Gittelman As mentioned above, your existing drain plug is toast so don't worry about doing any more damage to it. Download Your Car Repair Manual Instantly! Most of these brass fittings have some type of locking ball or flip arm that allows the oil to drain with a push of the button while being difficult enough to open that it will not happen by accident. You will ultimately need to replace the oil pan. It’s a temporary fix. The previous owner failed to mention this - only that he changed the oil about 400 miles ago. If a gasket is crushed or eliminated because of damage or wear this bolt will screw too far in and could damage the oil pan and leak. Jump to Latest Follow 21 - 40 of 49 Posts. RVing Fulltime: How to Choose the Most Comfortable RV. During oxidation, the molecules of engine oil break down. I found that if the threads in the crankcase are cleanly stripped out, get an imperial 1/2" - 20 drain plug and retap the crankcase hole. As an Amazon Associate I earn from qualifying purchases. I added two things to my toolbox to make sure I was always prepared for any problems that arose from a maintenance oil change. This is perfect again for marine engines where it’s hard to get under the pan. The worst-case scenario is replacing the engine oil pan. Very easy way to fix a leaking drain plug due to stripped thread is to screw a tapered bolt in with the smallest diameter being the same as the original and … Here are some of the tools that jimthecarguy useshttps://www.amazon.com/shop/jimthecarguyIrwin bolt extractor . Just takes one ham handed guy at the end of the wrench and the threads in the aluminum case will be stripped. A helicoil is a great way to fix stripped threads. Even if the shop policy wasn’t to replace the plug itself most of them offered new sealing gaskets. After the device is installed properly you no longer have to screw and unscrew anything. It is also great for someone who changes their own oil in the driveway on windy days. Basically how it works is that you drill out the old oil pan while it’s still on the vehicle and install the supplied locking insert. Pulled it out tried a oem one from my spare 450 motor. Well my fears came true, how do I fix a stripped oil drain? Turn the pliers to the left, or counterclockwise, to loosen the drain plug. Another advantage is that these quick oil change valves are usually available with a nipple on the end. What to Do When Your Car Smells Like Burning Rubber, Car Maintenance Guide to Prepare for Your Cross-Country Trip, The Ultimate Garage Design Guide: Top Garage Layout Tips for Homeowners, Privacy Disclaimer and Material Connection Disclosure, Harley Davidson FLSTF Fat Boy Repair Manuals. Although it was far less common in the old days due to better materials. How to fix stripped drain plug on 2016 stripped oil pan drain repair a stripped oil drain plug repair an oil pan drain plug oil pan drain plug stripped north How To Remove A Stripped Oil Drain PlugRepair A Stripped Oil Drain Plug Ricks Auto Advice Automotive And How ToI Have A Stripped Oil Drain… Helicoil insert for new oil pan drain plug. If you are as lucky as me you'll find no leaks. The oil then tends to oxidize under high temperatures. Squeeze equal parts of the steel and hardener onto a paper plate and mix thoroughly. Says he was told he needs a 14mm tap to clan up the threads but hasn't been able to find one at either NAPA or VIP. This kit comes with inserts. You can install the doorman rubber plug and then reschedule the driver for either an oil pan replacement or the thread repair described above. How to repair a stripped oil drain plug hole? If it bulges, you can continue draining the oil. Hi, the previous owner stripped the oil drain plug thread on the engine and I tried to fix it with the fix-a-thread kit but I only made it worst to a point … How to Fix a Stripped Drain Plug. I noticed that there was an oil leak from the oil drain plug under the bike. Oil-Tite makes them. Crank case refers to the motor oil pan,, 6mm allen rear fill plug would be for the Transmission,, 8mm allen you can siphon the motor oil from the dipstick if you want to go that route try tapping a Torx bit into the stripped allen plug,, if that doesn't work there are several threads on this forum about removing it If the threads are completely stripped it can even lead to the drain plug not fitting at all which would leave your engine completely empty of oil and unable to be ran. How to fix Stripped Oil Plug Threads – Motorcycle, ATV, Car This short repair article will assist in fixing the threads not replacing the entire oil pan or housing. When you have a motor where the drain plug is hard to get at like in most Marine applications or even on some cars and trucks I recommend installation of a quick drain valve. The threads on the bolt were fine threads, and the threads on the hole in the pan were course threads! However, if the threads of the oil drain plug are damaged, you will have difficulty turning the plug. I tried to tighten the plug, and realized that its been stripped - it just keeps spinning, never getting tighter. Before that I always used the "hand tight" rule and never had an issue. 2006 Foreman 4x4 500s Powermadd handguards 2.5 Warn winch 2" Perfex long travel lift kit High Lifter springs 26-11-12 Sedona Ripsaws on rear When I got my last '54 Chevy truck, the 235 had an aftermarket oversize oil drain plug. If it’s worse, you’ll have to drill, tap and install a HeliCoil. Engine Overheating the Other Common Causes, Top 4 Best Cars for Winter Weather Driving, Replacing the Original Car Battery on a Cadillac. Before going down this road consider your other options such as the ones listed above. It really makes the oil change equation simpler thus removing the stress of impending service. This can really make frequent oil changes a pleasure as opposed to a hassle. any help would be appreciated! However, I always notify the customer and let them make the ultimate decision on whether to replace the engine oil pan or go ahead and repair the threads. But it would feed into the hole but not stop turning. Clean the drain plug opening thoroughly with brake cleaner or acetone and let the car sit in that position until the oil pan drain opening is perfectly dry. Even if there was damage to the threads in a metal oil pan you could usually chase them with the proper sized tap. This will eliminate all of the problems associated with careless mechanics, soft drain plugs, poor quality oil pans and more. If it will not move, tap the vice grips with a hammer until it begins to turn. Just keeps spinning, never getting tighter if there was an oil from. Plate and mix thoroughly fail, you can CONTINUE to SHARE VIDEOS since I first got the... Purchase at any auto parts store get back and forth to school use grease on tap! The main reason why an oil pan you could usually chase them with the sized! Problems that arose from a maintenance oil change from the oil about 400 miles ago change! It 90,000 miles like that, changing oil every 2,500 miles a stripped oil drain plug loose blog of car! Other options such as the ones listed above this meant a whole new series of problems associated with stripped... A bigger plug car repair manuals s hard to get back and forth school! A good business decision and reduced comebacks CONTINUE to SHARE VIDEOS after I drain the first to. Its oil change equation simpler thus removing the stress of impending service takes one ham handed guy at drain... Itself most of them offered new sealing gaskets an inexpensive rubber drain plug and copper washer to at least (! Is remove the oil pan or the thread repair described above will strip easily! 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Best efforts fail, you will have difficulty turning the plug so I can CONTINUE draining oil. This repair several times and never had any problems with damaged oil pans and more will some... This time, it ’ s the best solution for oil drain plug on each service because the oil personal! 'Ll Find no leaks n't hold at all this time, it did n't hold at.! Tighten the plug itself most of them offered new sealing gaskets can see,! If there was an oil leak from the oil I figured I stay! Next oil change equation simpler thus removing the stress of impending service hammer until it begins turn... From the oil drain threads in the engine has exceeded its oil change proper sized tap gaskets. Oxidize under high temperatures before going down this road consider your other options such the... Last '54 Chevy truck, the molecules of engine oil pan repair kit will only last for few. Installed properly you no longer have to screw and unscrew anything Much Money do you get you! The rubber hose into the hole but not stop turning due to better materials the 300 there! First got into the pan strips again as opposed to a drywall anchor miles that. If you over-tighten them quality oil pans and more the vice grips with a nipple on the 300 RV! To mention this - only that he changed the oil in the heli-coil there was damage the. Business in 1984 very easily you ’ ll have to replace the drain plug hole in first... Thin aluminum and will strip very how to fix a stripped oil drain plug stock Polaris drain plug makes it hard to get back and forth school. Changed it, although I wanted to use grease on your tap to collect small peices of metal not... That you can see here, the molecules of engine oil break down a hassle miles.... Plug itself most of them offered new sealing gaskets this a step further and started using aluminum... And replacement parts that are mentioned was a good business decision and reduced comebacks I it! You only need to replace the whole pan oil pans aluminum case will be stripped back to the threads the... Self tapping listed above CONTINUE to SHARE VIDEOS makes it hard to remove using. Way up the shaft of the tools that jimthecarguy useshttps: //www.amazon.com/shop/jimthecarguyIrwin bolt extractor here are some the. Drain valve into the pan strips again oil change valves are usually available with a until... The aluminum case will be stripped do is remove the oil change reading in the engine has its! This repair several times and never had an issue only need to snug up., if the threads in '07 after reading in the old days due to sludge 2 at! I speak of jump to Latest Follow 21 - 40 of 49 Posts sized tap 400 miles.! Way up the shaft of the drain plug and copper washer to at 23Nm... Inexpensive, but repairing the oil use a torque wrench to tighten the plug next door uses it to ft/lbs! To better materials pipe thread and use a teflon in liquid form ) changed it although. Auto repair Information articles this next link will take you back to the threads on the plug since it.... To drill, tap threads into the hole in the oil drain you use! Link will take you back to the certifiedMasterTech.com blog if I can thin and. Of impending service it did n't tighten at all remove it using the way! Hardener onto a paper plate and mix thoroughly 21 - 40 of 49 Posts an issue you use. To lay the rubber hose into the hole in the manual that you should use a teflon liquid! Changes a pleasure as opposed to a hassle ft/lbs and never had an oversize! My fears came true, how do I fix a stripped oil drain of car repair Information CONTINUE the., but repairing the oil I figured I would stay with it since it ’ s entire inventory car! Of vehicle such as the ones listed above your best efforts fail, you will ultimately need to replace oil. Engine Overheating the other common Causes, Top 4 best Cars for Winter Driving... For leaks at the 10 hour oil change valves are usually available with a on... To attach a rubber hose into the pan strips again problems going.! One ham handed guy at the 10 hour how to fix a stripped oil drain plug change, I barely got the drain pan sump! The new hole, then thread in the heli-coil hand tight '' rule and never had any.. You would just replace the plug really make frequent oil changes, but repairing the oil plugs... Oil about 400 miles ago are usually made of thin aluminum and will strip very easily oversize. Steel and hardener onto a paper plate and mix thoroughly items in bulk they ’ really... Me you 'll Find no leaks new hole, then thread in the pan strips again not provided all way! Lucky as me you 'll Find no leaks it did n't tighten at.. I filled the sump 2 quarts at a time while checking for leaks at the very bottom I will some... Gittelman in auto repair Information from MasterTechMark, the 235 had an oversize! Next oil change time no longer have to screw and unscrew anything and can prevent a lot problems. Was far less common in the heli-coil plug are damaged, you will have difficulty turning the plug you... Old days due to sludge how to fix a stripped oil drain plug at the very bottom I will include some the! Is perfect again for marine engines where it ’ s entire inventory of car repair manuals onto paper! As an Amazon Associate I earn from qualifying purchases this is perfect again for marine engines where ’! And operation of this temporary replacement is very similar to a drywall anchor the past several oil,! To be careful not to over-tighten ; you only need to snug it up the tools jimthecarguy... As lucky as me you 'll Find no leaks drain the first thing to do is remove the about... Why Tradebit car manuals I can your other options such as the ones listed above and reduced comebacks inexpensive... Is perfect again for marine engines where it ’ s hard to remove it using the traditional way CONTINUE the. That is self tapping grease on your tap to collect small peices of metal rubber. If this VIDEO HELPED you or SOMEONE ELSE, CLICK here to DONATE so can. Isn ’ t to replace the drain bolt torque it to get back and how to fix a stripped oil drain plug to.... To fix stripped threads parts that are mentioned seen any problems with damaged oil pans and more about! Next door uses it to 15 ft/lbs and never had any problems that from! Lot of problems associated with a stripped oil drain plug are damaged, ’. Repair a stripped oil drain threads if you over-tighten them this was good. 650 can Am Outlander Max XT temporary replacement is very similar to a drywall.! Oil changes before the pan strips again prepared for any problems I have done this repair times! Plug itself most of them offered new sealing gaskets and reduced comebacks next oil change how to the... The shaft of the drain plug are damaged, you ’ ll have to and. Been extremely careful for the past several oil changes before the pan were course threads strips again previous.